Coating Engineer · Pipelines & Field Joint Coating Specialist

Ehab Abutahoun

27 years protecting oil & gas, LNG and subsea assets from corrosion — for ADNOC, TotalEnergies, Shell, DNV and Oman Gas. Now bringing Python and data analytics to the inspection floor.

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Years in coatings & corrosion protection

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Countries where inspectors trained & certified

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Engineers & technicians led at Shawcor

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Minimum first-time quality approval rate

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About

A career built on one problem: keeping steel from corroding, in the harshest places on earth.

I've spent 27 years in coating and corrosion protection across oil & gas, LNG, subsea and pipeline projects — from an offshore barge in Arctic Sakhalin, to 48″ gas pipelines in Qatar, to the Mozambique LNG project today. I've worked as a site inspector, as technical services manager for a global coatings supplier, and as the certification authority signing off other people's work at DNV.

That range matters. I've seen coating failures from every angle: the applicator's, the contractor's, the supplier's and the client's. It's why I can usually tell within a few minutes of arriving on site whether a job is going to hold up.

What I've added recently is data. I taught myself Python, pandas and machine learning, and I now use them on inspection work — turning DFT readings, NCR logs and test records into something that shows where problems are forming before they become failures. Most coating engineers don't do this. Most data analysts have never held a gauge. I do both.

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Expertise

Coatings & Inspection

  • QA/QC inspection & technical management — coating, welding, painting, FJC, insulation, fireproofing
  • Pipeline & subsea structure coating — PP, PE, FBE, FJC systems
  • Coating application, testing & vendor qualification
  • Cathodic protection & mechanical testing
  • Specification, procedure & ITP development
  • Quality systems — ISO 9001:2015, internal auditing
  • Root-cause analysis & NCR/RFI closure

Data & Engineering Tools

  • Python · Pandas · NumPy · SQLAlchemy
  • Machine learning · TensorFlow
  • Data analytics & visualisation · Tableau · SQL
  • 2D/3D CAD — SolidWorks, AutoCAD, Inventor
I use the right column to make the left column better — analysing inspection data to predict coating failures before they happen, not document them after.

Professional & Leadership

  • Technical Leadership & Team Building
  • Risk, Safety & Compliance
  • Contract Review & Technical Bid Evaluation
  • Client & Contractor Relations
  • Training & Mentoring
  • Business Development

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Experience

  1. Senior Coating Engineer

    TotalEnergies — Mozambique LNG Offshore Project

    Zeit Bay, Egypt · 12/2024 – Present

    • Conduct coating and painting inspections for subsea structures, offshore pipelines and critical assets to ensure compliance with international standards and project specifications.
    • Supervise daily activities of TECHNIP/PETROJET subcontractors, ensuring adherence to HSE protocols, QA/QC procedures and inspection test plans.
    • Review and validate technical documents including job procedures, specifications, quality records and laboratory test results.
    • Perform root-cause analysis on deviations, preparing corrective and preventive actions aligned to recovery plans.
    • Ensure project deliverables meet TotalEnergies requirements while driving a zero-defect quality culture.
  2. Senior QA/QC Coating Engineer ADNOC Approved

    Archirodon — BAB & WAVE Projects

    Abu Dhabi, UAE · 12/2020 – 07/2022 & 03/2024 – 12/2024

    • Developed and approved painting and coating job procedures, method statements, ITPs and specifications aligned with ADNOC and project standards.
    • Conducted technical bid evaluations for contractors and vendors, optimising selection on cost, quality and performance.
    • Supervised a team of site inspectors, mentoring them on QA/QC best practice, safety compliance and coating application technique.
    • Ensured first-time quality approvals of at least 90% of deliverables through internal verification, proactive inspection and early issue resolution.
    • Coordinated with engineering and construction to integrate coating systems into overall project scope.
    • Led closure of NCRs, RFIs and NRIs by compiling, reviewing and submitting complete technical documentation.
  3. Senior Coating Engineer Certification Authority

    DNV Energy

    Egypt · 08/2022 – 02/2024

    • Served as certification authority for coating works, ensuring compliance with DNV, NACE and client specifications on major regional projects.
    • Designed, reviewed and approved coating documentation including technical reports, material approvals and system design for above-ground, subsea and pipeline assets.
    • Oversaw new coatings, repair, rehabilitation and maintenance on offshore terminals, subsea pipelines and storage tanks.
    • Audited vendor qualifications, witnessed laboratory testing and verified coating performance against client acceptance criteria.
    • Provided technical advisory to clients on corrosion prevention best practice and long-term coating strategy.
  4. Senior Technical Services Manager Career Highlight

    Shawcor (Canusa-CPS)

    Global — UAE, UK, onshore/offshore · 2007 – 2015 & 2018 – 2019 · 11 years

    • Managed pipeline field joint coating and linepipe coating projects across the Eastern Hemisphere, leading client meetings and technical qualifications.
    • Oversaw induction heating generator fleet operations, including allocation, maintenance and performance optimisation.
    • Delivered global technical presentations at NACE and international pipeline coating conferences.
    • Trained and certified inspectors and applicators across more than 30 countries, strengthening technical competency in coating systems.
    • Delivered business development plans, internal audits and client satisfaction strategies, achieving a 100% improvement in customer service ratings.
    • Managed and mentored a team of 18 engineers and technicians, improving operational performance through structured evaluation.
  5. Coating Consultant

    Oman Gas Company

    Muscat, Oman · 2016 – 2017

    • Supervised contractor coating operations across the Duqm and Salalah projects, enforcing QA/QC and HSE compliance.
    • Managed factory linepipe coating qualifications, overseeing testing and inspection for offshore and onshore pipelines.
    • Conducted technical review and approval of subcontractor coating procedures and material submittals.
    • Ensured daily reporting, compliance monitoring and contractor performance evaluation.

Clients & principals

ADNOC · TotalEnergies · Shell · DNV · Statoil · QatarEnergy · Qatargas · Oman Gas · PDO · Saudi Aramco · SWCC · Shawcor · Saipem · Allseas · Technip · Petrojet · GUPCO · MIDOR · Petrobel

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Certifications & Education

Inspection & Coating

  • CSWIP 3.1Welding Inspector
  • AMPP / NACE Level 2Senior Coating Inspector
  • BGAS Grade 2Painting Inspector
  • ADNOC ApprovedSenior Coating Engineer

Management & Safety

  • Senior Management ProgrammeLDL, London
  • ISO 9001:2015Internal Auditing
  • HSE TrainingOffshore & onshore operations

Technical & Digital

  • Python Programming& Machine Learning
  • Data AnalyticsPandas, SQL, Tableau
  • CAD 2D & 3DSolidWorks, AutoCAD, Inventor

Education

  • B.Sc. Mechanical EngineeringAlexandria University, Egypt

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Why hire me

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I've been the one who signs off.

At DNV I was the certification authority for coating works, and on ADNOC projects my procedures and ITPs were the approved ones. I'm not learning the standards on your project — I've been the person deciding whether other people met them.

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I bring data science to inspection work.

Python, pandas and machine learning applied to what coating engineers actually generate: DFT readings, NCR logs, test records, vendor performance. Fewer surprises, earlier warnings, better decisions on repair versus replace. This combination is rare.

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I've seen it from every side.

Site inspector, technical services manager for a global coatings supplier, third-party certification authority, client representative. I understand the applicator's constraints and the client's requirements — which makes me useful when the two are in conflict.

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I build the people, not just the report.

Trained and certified inspectors and applicators in over 30 countries — Saipem crews offshore Australia, Allseas technicians in India, contractor teams across Oman and Saudi Arabia. Led 18 engineers and technicians at Shawcor. Presented at NACE and international pipeline coating conferences. The capability I leave behind outlasts my contract.

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Currently open to Coating Engineer and Coating Technical Manager roles.

Available in the Gulf, North Africa, Europe and internationally. Egyptian national, with valid driving licenses in the UAE, Oman and Egypt.